Innovating Cleanroom Excellence
Shivangan Food & Pharma Products Pvt. Ltd. is one of India’s top producers of premium corn starch products for diverse industries, including the Food, Pharmaceutical, and Personal Care industries. Focusing on product quality and legal compliance, they operate a modern plant that has, as part of their set-up, a cleanroom environment and automated packing systems. Shivangan is the only EXCiPACT-certified company in India that produces Pharma Grade Starch, which finds application in both national and international markets.
Shivangan Food & Pharma’s starch extraction from maize and corn is brought about by multiple operations, including maize grinding, starch extraction, drying, sieving, blending, and automated packing. Of all these steps, the starch extraction and final packing are the most likely to be contaminated with dust, microbes, and moisture. To take care of these elements, they required a cleanroom specifically at these points so as to ensure purity, maintain low LOD (Loss on Drying) levels, and finally meet pharmaceutical-grade hygiene standards in starch production. The cleanroom environment had an added advantage in these processes. It helped the company prevent cross-contamination during handling, which ensured product quality compliance with international food and pharma regulations.
Kaizen Airtreat was brought in to deliver a turnkey cleanroom solution, covering the enclosure, HVAC, electricals, and automation systems. The client’s expectations included:
Given the critical nature of food safety and cleanliness in processing, Kaizen Airtreat used materials that offered insulation, durability, and compliance with ISO norms,
Kaizen Airtreat’s engineering team conducted a detailed site study and developed an initial modular cleanroom designed to fit the client’s existing setup.
The components included,
The cleanroom system was fabricated, installed temporarily, and tested at Kaizen’s facility in Pune. The testing included,
To ensure long-term performance and safety
The Shivangan Food and Pharma cleanroom project stands as a showcase of Kaizen Airtreat’s capabilities at delivering high-quality turnkey cleanroom solutions tailored specifically to customer needs, which in this case was complex food processing. Despite the challenge of working within the plant of an already existing and operating facility, the project was completed with precision, speed, and minimal disruptions.
From design to commissioning, every aspect of the project was executed with precision to focus on the client’s needs. It has resulted in the creation of an ISO Class 7 cleanroom environment that supports safe and efficient food processing, resulting in the extraction of the highest quality of starch.
This successful installation and functioning of the cleanroom ensured that international hygiene standards were met and helped to improve the client’s operations and product quality, with sales taking place worldwide.
We specialise in providing Turnkey Solutions, including Designing, Engineering, Procurement, Construction, Commissioning, Validation, and FEED services, including operation & maintenance of cleanroom and HVAC systems that cater to diverse industries such as Automotives, EVs, Semiconductors, Pharmaceuticals, Healthcare and Medical, Electronics, Aerospace, and the Food industry.
We specialise in providing Turnkey Solutions, including Designing, Engineering, Procurement, Construction, Commissioning, Validation, and FEED services, including operation & maintenance of cleanroom and HVAC systems that cater to diverse industries such as Automotives, EVs, Semiconductors, Pharmaceuticals, Healthcare and Medical, Electronics, Aerospace, and the Food industry.